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2,624 Posts
Discussion Starter #1
Ok, I've now finished a tool to remove the casting from the bottom fork tube,

Anyone who would like to borrow it is most welcome, :)

 

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I didn't realise you have to remove the whole casting to fit the cartridges. Doesn't mention that in the instructions, only how to remove the cartridge. I presume you have now managed to remove the screw holding the cartridge in.
 

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Discussion Starter #4
It was the screw (grub screw) holding the casting to the tube I had a problem with, I had to drill it out, :rolleyes:

Once that's done it's a simple job to remove the tube with my new tool, Fit the cartridge and re tighten with the tool, :)
 

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Hi Scramblers just an update on the removal of the screw 5M worm screw that sits in the stub off the fork Leg.
I saw a video that said you had to use a 3 mm drill bit to drill out the 5M Worm Screw.
So I tried this new approach.
I took a 3 mm hex/allen nut and gently tapped it into the 5M worm screw.
Then I took my drill and with some very careful attempts it worked.

Have a look at this video.
 
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